As a result, we deliver factory-direct pricing, consistent fiber quality, and fast delivery. Similarly, this applies to all your furnace, kiln, boiler, and high-temperature equipment insulation projects.
In addition, we produce these RCF-free aluminum silicate fiber wool rolls from alkaline earth silicate (AES) chemistry with calcium and magnesium oxide. Meanwhile, they comply with EN 1094-1 and meet European Directive 97/69/EC for bio-solubility. Therefore, engineers and contractors rely on them as a safe, eco-friendly alternative to traditional refractory ceramic fiber (RCF) for thermal insulation up to 1260°C.
Technical Specifications of Bio Soluble Ceramic Fiber Blankets
To begin with, we manufacture our bio soluble fiber blankets in a range of densities and thicknesses. Specifically, the table below summarizes the standard product range.
| Parameter | Specification |
|---|---|
| Classification Temperature | 1260°C (2300°F) |
| Max Working Temperature | 1100°C (2012°F) |
| Fiber Chemistry | Alkaline Earth Silicate (AES) — CaO + MgO + SiO₂ |
| Chemical Composition | SiO₂ 55–68%, CaO + MgO 26–38%, Al₂O₃ ≤ 6% |
| Density | 64 / 96 / 128 kg/m³ |
| Standard Thickness | 12.5 mm / 13 mm / 20 mm / 25 mm / 38 mm / 50 mm |
| Standard Roll Size | 610 mm × 3600 mm / 610 mm × 7200 mm / 1220 mm × 7200 mm |
| Fiber Diameter | 3–5 μm |
| Permanent Linear Shrinkage | ≤ 1.0% (1100°C × 24h, density 128 kg/m³) |
| Tensile Strength (128 kg/m³) | ≥ 70 kPa (EN 1094-1) |
| Thermal Conductivity (128 kg/m³) | 0.09 W/m·K (400°C) / 0.16 W/m·K (800°C) |
| Shot Content | ≤ 12% |
| Color | White / Light Bluish |
| Bio-Solubility | Meets European Directive 97/69/EC — RCF-Free |
Material & Physical Specifications for Bio Soluble Fiber Wool Rolls
- To begin with, we manufacture our bio soluble ceramic fiber blankets from alkaline earth silicate (AES) chemistry. The fibers are produced from calcium and magnesium silicate in the “blown and spun” process, then needle-punched to form a flexible blanket.
- Moreover, the AES fiber composition provides enhanced in-vitro solubility, enabling our blankets to meet the European regulatory requirement Directive 97/69/EC for bio-solubility. This makes them a safe, RCF-free alternative to traditional refractory ceramic fiber.
- Additionally, our bio soluble blankets have a shot content of ≤ 12%, ensuring low dust generation and clean handling during installation.
- Furthermore, the fiber diameter of 3–5 μm provides an optimal balance of insulation performance and flexibility.
- For special orders, we supply aluminum foil faced bio soluble blankets for enhanced surface protection and reduced infrared radiation.
- Finally, we offer OEM & ODM — we customize density, thickness, width, length, and packaging according to your specifications.
Why Choose Bio Soluble Ceramic Fiber Blankets?
In fact, bio soluble ceramic fiber blanket is the next-generation insulation material designed for high-temperature applications where both thermal performance and workplace safety are critical. Furthermore, it is manufactured from calcium and magnesium silicate fibers in the “blown and spun” process, offering a sustainable alternative to traditional RCF.
- First, our blankets are RCF-Free and low biopersistent. The AES fiber chemistry provides enhanced in-vitro solubility, meeting European Directive 97/69/EC and dramatically reducing health hazards compared to traditional refractory ceramic fiber.
- Second, they offer low thermal conductivity. The fiber structure provides excellent insulation efficiency, reducing heat loss and improving energy efficiency in furnaces and kilns.
- Third, they provide low heat storage. The low density means less heat is absorbed by the lining, allowing faster heat-up and cool-down cycles.
- Fourth, they deliver excellent thermal shock resistance. The flexible fiber structure withstands rapid temperature changes without cracking or degradation.
- Finally, they are lightweight and flexible. The blanket is easy to cut, shape, and install in complex configurations, reducing labor costs.
Applications & Industries for Bio Soluble Ceramic Fiber Blankets
- For instance, in industrial furnaces, our blankets provide backup insulation and hot face lining for temperatures up to 1260°C.
- Also, in kilns and boilers, they insulate walls, roofs, and doors to reduce heat loss and improve energy efficiency.
- In addition, for expansion joints, they fill gaps and accommodate thermal movement in refractory linings.
- Furthermore, in power plant heat transport equipment, they insulate high-temperature piping and ductwork.
- Lastly, in fire protection systems, they serve as an efficient thermal barrier in fire-rated systems and structural fireproofing.
About Our Factory — Direct Manufacturer of Bio Soluble Ceramic Fiber Blankets
In fact, Tarco Industry operates a modern manufacturing facility. Specifically, we dedicate it to the production of bio soluble ceramic fiber blankets and high-temperature insulation products.
Furthermore, we complete every step in our own factory. This includes raw material melting, fiber blowing and spinning, needle punching, heat treatment, and packaging. Consequently, we do not outsource production. We do not act as a middleman.
In addition, we equip our factory with advanced melting furnaces and automated needle-punching lines. As a result, we produce high-quality bio soluble fiber blankets with consistent fiber diameter, uniform density, and reliable thermal performance.
Therefore, whether you need standard 1260°C blankets or custom configurations, Tarco Industry can produce them directly for you.
Factory Direct Advantages
- First, we are a Manufacturer, Not a Trader. You buy directly from Tarco Industry production lines, eliminating middleman markups.
- Second, we handle In-House Production. We produce fiber, blankets, and finished insulation all under one roof for full quality control.
- Third, we welcome OEM & ODM. We customize density, thickness, width, length, and packaging.
- Fourth, we maintain Bulk Production Capacity. We ensure stable output for large furnace and kiln projects.
- Finally, we provide Factory Price. We offer competitive direct pricing for distributors, refractory contractors, and OEMs.
How to Install Bio Soluble Ceramic Fiber Blankets
- First, prepare the surface. Clean the furnace or kiln shell to remove dust, oil, and loose material.
- Then, cut the blanket. Use a sharp knife or scissors to cut the blanket to the required size. The blanket is soft and easy to cut.
- Next, attach the blanket. You can impale the blanket onto ceramic anchors, or use a high-temperature adhesive. For hot face applications, use ceramic fiber modules or anchors.
- After that, compress the blanket. Apply slight compression at joints to ensure a tight seal and prevent heat leakage.
- Finally, secure the blanket. Use stainless steel wire, ceramic rope, or mechanical fasteners to hold the blanket in place.
Quality Assurance & Certifications
Furthermore, Tarco Industry manufactures our bio soluble ceramic fiber blankets under strict quality control. Specifically, they comply with EN 1094-1, ASTM C892, and Directive 97/69/EC standards.
As a result, we perform density testing, tensile strength testing, thermal conductivity testing, linear shrinkage testing, and chemical composition analysis. Moreover, we test every production batch before shipment.
- Additionally, we offer certifications including ISO 9001, CE, and SGS.
- Similarly, our production capacity reaches 500 tons per month.
- Also, we set the MOQ at 1,000 kg (negotiable for sample orders).
- In terms of packaging, we offer plastic bags inside cartons or woven bags, on pallets with custom marking.
- Finally, we deliver within 15–20 business days after order confirmation.
Request a Quote for Bio Soluble Ceramic Fiber Blankets
In conclusion, we are Tarco Industry. We are a direct manufacturer of bio soluble ceramic fiber blankets and RCF-free aluminum silicate fiber wool rolls.
Therefore, because we produce in our own factory, we offer competitive factory-direct pricing. In other words, you deal with no middleman and no trading company markup.
📩 Contact Tarco Industry now for a free sample or bulk quotation. Additionally, our engineering team can assist you in selecting the right density, thickness, and packaging for your specific furnace or kiln application.
Tarco Industry — We Produce, We Manufacture, We Supply Directly.
